Robotic manipulation in contact-rich environments demands control mechanisms that guarantee the stability, safety, and adaptability of the robots, even in the presence of uncertain dynamics. The present work aims to outline an advanced compliant control architecture for mobile manipulators, particularly focusing on safe human-robot interaction and task execution reliability. The proposed control architecture utilizes an adaptive impedance-admittance switching control scheme, where the control modes are adapted according to real-time estimations of the environmental stiffness and Cartesian inertia properties. A vision-driven perception scheme, implemented by utilizing the vectorized RGB-D ray tracing model, allows for accurate 3D localization even in the presence of sensing noise. To increase the reliability of the interaction, the proposed control scheme utilizes the admittance compliance model, along with adaptive stiffness, damping, and inertia properties. A predictive anti-slip gripping scheme has also been proposed to guarantee the slip probability to be below 15% by regulating the forces according to friction and load estimations. Additionally, the proposed control architecture utilizes the reinforcement learning principle to adapt the gains to guarantee the best performance, particularly focusing on the trade-offs between task execution, stability, and slip avoidance. The proposed architecture has been simulated using the MATLAB simulation environment, where the performance of the proposed architecture has been evaluated by considering door-opening tasks by the mobile manipulator, even in the presence of realistic physical constraints.
Introduction
This research focuses on improving robotic manipulation in complex, contact-rich environments, especially for high-precision assembly tasks. Traditional rigid control methods struggle with environmental uncertainty and varying stiffness, leading to the use of impedance and admittance control. However, since real-world environments are not purely stiff or compliant, a hybrid switching control approach is proposed.
The study introduces an enhanced impedance–admittance switching controller that smoothly transitions between control modes based on environmental stiffness, ensuring stable and continuous force interaction. In parallel, it integrates vision-based perception (RGB-D and 6D pose tracking) to enable accurate manipulation without relying on expensive force sensors, achieving precision up to 0.25 mm.
A key contribution is a unified simulation framework (implemented in MATLAB/Simscape) that combines adaptive control and vision feedback for tasks like peg-in-hole assembly and door opening. The system is designed for safe human-robot interaction, complying with ISO/TS 15066 standards.
The research specifically addresses challenges such as:
Maintaining safe and effective force during contact-heavy tasks
Adapting to unknown and changing environments
Ensing stable grasp without slippage
Coordinating multi-stage tasks (e.g., door opening)
Guaranteeing human safety in shared spaces
To solve these, the proposed system integrates:
Adaptive hybrid control (impedance–admittance switching)
Vision-driven perception
Predictive anti-slip grip control
Finite state machine for task sequencing
The study also identifies gaps in existing research, including lack of real-time hybrid switching, predictive grasp stability, and multi-phase safety integration.
Conclusion
Safety Compliance: Safety compliance is ensured through the integrated safety architecture, which includes inherent compliance, predictive safety, and hard limits. This ensures compliance with the ISO/TS 15066 standard, which is applicable to collaborative robots. This is achieved through the layered safety concept, which ensures that there is no point of failure:
1) Adaptive Switching Controller: The Formenti model-based approach for adapting the duty cycle was instrumental in switching seamlessly between admittance and impedance control modes according to real-time environmental stiffness estimates. This feature was particularly valuable in dealing with the significant changes in environmental stiffness during door opening, from free space to stiff contact with massive objects.
2) Predictive Anti-Slip Logic: The predictive approach for maintaining grasp stability using load prediction and Stribeck friction models was highly effective in keeping slip percentages below 15%. This approach was more effective than traditional reactive control strategies in maintaining stability.
3) 3Multi-Phase Task Orchestration: The finite state machine with deliberate pauses at 30° and 60° was effective in accumulating adequate forces while ensuring that peak forces were well below safety limits (actual 90 N vs. limit 150 N). This hierarchical approach effectively decomposed the complex task into simpler phases with clear safety milestones.
4) Comprehensive Validation: Realistic simulation with realistic door dynamics (solid oak, 40 kg) and performance metric logging were effective in validating that the task was completed in 12.35 s with all safety and performance metrics satisfied. A comparison with other approaches (baseline admittance and impedance control) also demonstrated the effectiveness of the proposed approach.
5) Safety Compliance: Safety compliance is ensured through the integrated safety architecture, which includes inherent compliance, predictive safety, and hard limits. This ensures compliance with the ISO/TS 15066 standard, which is applicable to collaborative robots. This is achieved through the layered safety concept, which ensures that no single point of failure compromises safety.
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